Skills and Capabilities

Competent team trained on Bench manufacturing, Tools, IPC Standards, Process and Standards, Part numbering System, Serigraphy, Inspection, Testing and Packaging.

  • Design, Development, Production and Integration of Automated Test Equipment (ATEs).
  • Design, Development, Production and Integration of Test Interface Units (TIU) or Interface
  • Test Adaptors (ITAs).
  • Design, Coding and Testing of Test Program Software (TPS).
  • Integration, Validation, Installation & Commissioning of the entire systems.
  • Trained supply chain eco system which is scalable.

Key Highlights

  • AXISCADES has gained significant experience in developing products for Global Aerospace, Defence OEM’s and End Users, Indigenization programs for the Indian Defence R&D Establishments.
  • Expertise includes Electronics, Mechanical, Software Development and Test Solutions for both “Built to Spec “and “Built to Print” Engagements.
  • Possesses competent team trained on Test Bench Manufacturing, Tools, IPC Standards, Process and Standards, Part numbering System, Serigraphy, Inspection, Testing and Packaging.
  • Expertise in Design, Development, Production and Integration of Automated Test Equipment (ATEs), Interface Test Adaptors (ITAs) and Ground Support & Handling Equipment (GSEGHE).
  • Expertise in development of Test Program Sets (TPS) and delivered TPSs to Global OEMs.
  • Expertise in Integration, Validation, and Installation & Commissioning of the entire systems in India & France.

Our Approach to Test Solutions

Requirements Study

The input technical files are studied in detail and clarification are sought through Q&A and technical meetings. All the technical requirements are captured by AXISCADES and approved the customer.

Design

The technical dossier are delivered for PDR/CDR as per requirements.

Procurement

Procurement is launched at the end of each specific Work Package as applicable.

Manufacturing

The manufacturing is performed as per the IPC standards. The cable harness is complied with EMC standard and IPC-620 and PCBs are complied with IPC-600/610. The labels and markings are complied with the labelling standards.

Integration

The integration of the bench is carried as per approved CDR documents.

Verification & Validation

The verification and validation is done as per IVVPr.

Delivery

The packaging and shipping follows international standard package requirements along with checklists.

Benches, Interface Test Adaptors and TPS

Test Benches

Types of Benches Supported

Types of Benches Supported

  • Generic Test Bench
  • Acceptance Test Bench
  • Environmental Test Bench
  • Vibration Test Bench
  • SRU Test Bench
  • Defect Investigation Unit
  • Specific ILM Benches
  • Mission Computer Test Bench
  • Auto Pilot Test Bench
  • Radar Processing Unit Test Bench
  • Missile Test Bench

Manufacturing of Benches

  • Study and Analysis of BOM
  • Procurement of BOM, from OEMs globally and customer specific hardware
  • Manufacturing of specific hardware
  • Manufacturing of rack, chassis
  • Manufacturing of cable harness
  • Sub system integration
  • Bench integration

Testing Capabilities

  • Continuity test, Safety-Bonding test, In-rush current test, Load test.
  • RF/HF Integrity test, Switching system test, Temperature test.
  • Power-28VDC (5Amps), 105VDC (35Amps), 230V/50Hz (32Amps), 115V/400Hz (16Amps).
  • Functional-Digital, Analogue, RF, Switching systems, communication bus.

Testing

  • Sub system testing
  • COTS testing
  • Cable harness testing
  • System testing
  • Qualification testing
  • Acceptance testing in India
  • Installation & commissioning in France

Assembly, Dis-assembly, Packaging:

  • Preparation of Assembly & Dis-assembly
  • Procedure for transporting the benches
  • Packaging the bench for secure transport

Interface Test Adaptors (ITAs)

Interface Test Adaptor are used in conjunction with the test benches for testing specific LRUs. These Adaptors are manufactured based on Built to Spec or Built to Print. ITA Development

  • Study of Line Replaceable Unit (LRU) Test Specification
  • Study and configuration of test resources
  • Preparation of BOM, wire list, cable drawings based on the requirement
  • Documentation as per customer standards
Design, Development, Manufacturing cable harness for electromechanical assemblies
Complete ITAs
Designing of Interface Test Adaptor based on the ATE
Manufacturing
  • Manufacturing of self test cable for ATEs
  • Manufacturing of the cable harness in compliance to IPC, EMC/EMI standards

Test Program Set

AXISCADES undertakes development of Test Program Set (TPS) for Avionics Displays, Electronic Warfare, On board Computers, IFF and various other LRUs. The work involves System Architecting, Design, Coding, Integration and Testing of Test Program Set (TPS) for various LRUs.

Activities include – Test specification, Design, Coding of Test Software Interfacing with Data Acquisition System, Measuring Instruments and execution of Test Modules under different configuration for Testing.

LabWindows, LBMAPTE , C, XML are used in developing the test programs.

AXISCADES has DGA Clearance.
TPS development experience for Thales, Teradyne, Schlumberger Test Benches using LabWindows, LabView, Test stand, Test Studio, CATE, Mediator and LASAR

Additional Reading and Resources

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Manufacturing Intelligence

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IOT

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Augmented and Virtual

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Embedded Solutions

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Mechanical Engineering

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PLM

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MES

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AI/ML

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Technical Publication

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Our Other Offerings

Digitization

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Shop Floor Automation

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Smart Process Automation

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Manufacturing Intelligence

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