Aerospace Detail

PRODUCT DESIGN & DEVELOPMENT

Comprehensive services for metallic and composite materials:

  • Trade off studies and Aerodynamic studies.
  • Concept design.
  • Detailed design with Digital Mock-Up (DMU).
  • F&DT and advanced FE Analysis like CFD & Thermals with DFM & DFMEA.
  • P validation, dossier creation and customized bracket design.
  • Design optimization and sensitivity studies.
  • Product configuration management.
  • Structural repair manuals creation/modification with analysis and hand calculations.
  • Value engineering and value analysis.
  • Sustenance support services – Legacy data conversion/migration for structures, systems, and composites, and engineering change management.

MANUFACTURING ENGINEERING SERVICES

  • Non-Conformance Engineering/Concessions/Snags.
  • Aero Structure, Aero Engine & Fabrication Tooling.
  • Manufacturing & Structural Assembly Tools Design and Composite Tool design.
  • Design & Development of Jigs & Fixture and Equipment Tooling (GHE, GSE, PME & FME).
  • CAM & CNC Programming.
  • Prototyping & Manufacturing support.
  • Virtual manufacturing and Simulations.

SYSTEMS ENGINEERING AND INTEGRATION

  • Systems Architecture & Integration – ESI & MSI.
  • System schematic design.
  • Electrical wiring and harness design.
  • Harness routing & DMU.
  • Tubing and piping design with analysis for various ATA chapters like air conditioning, oxygen, hydraulics, pneumatics, etc.
  • Systems Engineering Change Management.
  • Flight & integration test support.
  • Methods engineering.
  • Customized brackets installation/Integration.

SUPPLY CHAIN MANAGEMENT

  • Plan for Every Part
  • Logistic support
  • Inventory Analyst
  • Material Flow Analysis
  • Packaging
  • Dashboards
  • APQP/ PPAP
  • PFD/FMEA/Control Plan
  • Built in Quality
  • Quality Inspection

AFTER SALES PRODUCT SUPPORT

  • Structural modification.
  • Structural repair engineering.
  • Static and F&DT.
  • Fuselage & wing.
  • Metallic and composite materials.
  • Life Extension of Aircraft structures (ESG).
  • Interior modification.
  • Reliability engineering.
  • Technical publications.
  • Avionics up-gradation.
  • MRO equipment development.

AI FOR AEROSPACE

  • Vision-based inspection, defect prediction, and process optimization using DL.
  • Digital Twin & Plant Simulation
  • Predictive Maintenance & Health Monitoring
  • Asset Tracking
  • AR/VR Application
  • Edge AI and Inferencing